Manufacturing industrial harsh fabrics made of chemical fibers
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- Eco-fibers in the Textile Industry
- Series on Fibres: Turning Hemp into Fabric
- Fiber Selection for the Production of Nonwovens
- Polyester Production, Price and Market Forecast
- What is Jute Fabric: Properties, How its Made and Where
- Ramie Fibre Processing and Value Addition
- Textile Processing
- Textile Industry
- Textile, Textile Product, and Apparel Manufacturing Industries
- Table of Contents
Eco-fibers in the Textile Industry
Did you know the very first pair of Levis were made of hemp? And did you know that hemp was planted near and around the Chernobyl nuclear disaster site to pull radioactive elements from the ground? Derived from the Cannabis Sativa plant, the fibres of hemp are well known for their durability and ruggedness. In their raw state, hemp fibres are yellowish grey to deep brown. Prior to Levis Strauss' ingenious use of hemp to create his first jean, hemp was largely used as an industrial fibre, but soon became popular in the textile world after it was used in this first pair of jeans.
Materials made from hemp have been discovered in tombs dating back to 8, B. Hemp was primarily used in making sails and ropes for ships. In fact, the ships on which Christopher Columbus sailed to America in the s were rigged with hemp. It is now widely recognized as a sustainable fabric that is exceptionally strong.
Hemp is a fibre with numerous benefits. As a crop, it grows extremely fast and yields more fibre than cotton or flax. It is a robust plant that requires no toxic pesticides or fertilizers. Hemp, controls top soil erosion and even renders the soil fertile for subsequent crops. Hemp quickly reaches maturity and the plants reach a height of two to four metres in 80 to days.
It can be densely packed into fields with up to plants per square metre of soil. Since it is naturally pest resistant, it can be grown organically without the aid of chemicals. It can feel abrasive on the skin, and so requires softening before it is used in garments. Chemical softening methods include processing with caustic soda or acid rinses.
The Organic method employs refined combing technologies and also biodegradable softening solutions. If the yarns haven't been dyed beforehand, the fabric is dyed and stabilised by treating it against shrinkage. This also creates a finished appearance. For a more in depth look at industrial hemp production, I'd recommend a look at this site written by the government of Manitoba, Canada. The content is specific to the climates of Manitoba, but the processes are generally the same globally.
Hemp is a superior fibre that holds its shape and is incredibly strong. Hemp, like linen, becomes softer with use. It is porous and hence water absorbent. Hemp is a breathable fabric that can keep us warm in winter and cool in summer. It's particularly good in hot climates because it resists degradation by heat, and is less prone to fading.
One particularly unique advantage of this fibre is that it effectively blocks UV rays. UV rays are a major cause of cancer, so anything that helps to combat this is great by me. It is hypoallergenic and hence suitable for people with sensitive skin. Hemp absorbs dyes well, and also has a naturally high lustre - it is possible to make hemp fabrics that truly shine, such as this hemp silk charmeuse image below. Finally, when it comes to disposing the fabric, the fibre is completely biodegradable.
A characteristic feature of hemp is its abrasive nature. Due to this, it does not feel soft against the skin. However, it can be blended with other fibres to give it a soft hand. Garments made entirely from hemp tend to wrinkle easily, because, like linen, its elastic recovery is very poor. Another thing to note is that while it resists degradation in heat, hemp fibres can be attacked by fungi and bacteria under hot and humid condition. Mildew rots and weakens the material.
This can be avoided by impregnating the fabric with chemicals such as Copper Nepthenate. Hemp helps detoxify and regenerate the soil where it's grown. Apart from the natural benefits of falling leaves replenishing the soil with nutrients, nitrogen and oxygen, hemp roots absorb and dissipate the energy of rain and runoff, which protects fertilizer, soil and keeps seeds in place.
More astonishingly, it can also pull nuclear toxins from the soil! As I mentioned, hemp was in fact planted around the site of the Chernobyl nuclear disaster, to help clean the polluted sites. This process is called phyto-remediation.
Phyto-remediation can be used to remove nuclear elements, and to clean up metals, pesticides, solvents, crude oil, and other toxins from landfills. Hemp breaks down pollutants and stabilizes metal contaminants by acting as a filter. Hemp is proving to be one of the best phyto-remediative plants found. The minimum benefit of a hemp crop is in it's use as a rotation crop. Since hemp stabilises and enriches the soil that farmers grow crops on and provides them with weed-free fields, without cost of herbicides, it has value even if no part of the plant is being harvested and used.
Any industry or monetary benefit beyond this value is a bonus. Rotating hemp with soy reduces soy-decimating parasites, without any chemical input. Hemp can grow in any agronomic system, in any climate. All hemp products are completely biodegradable, recyclable and hemp is a reusable resource in every form: pulp, fiber, protein, cellulose, oil, or biomass.
As well as this, it requires no herbicides, pesticides, fungicides, or insecticides to grow well, as it is its own fertilizer, its own herbicide and its own pesticide - as it is technically a weed. Hemp plants only need inches of water to grow to eight to twelve feet in three to four months - this is a third of the amount which cotton requires. This just scratches the surface of the environmental benefits of hemp.
If you'd like to know more, I'd encourage you to check out this pdf too. From the various properties of hemp, we can easily conclude that it is a fabric with excellent scope for sustainability.
Not only is the crop organic, it is also cheap and environmentally friendly in almost every aspect. Unlike non-organic cotton which immensely contributes to environmental pollution, energy and water use, hemp is eco-friendly and even benefits the soil and air where it is grown. Something to note is that the processing techniques followed during the softening, cleaning and finishing of hemp may involve chemicals.
Synthetic dyes containing heavy metals may be used for dyeing and chlorine is commonly used in the cleaning stage. Chemical processing with heavy caustic sodas and acid rinses are the techniques followed to improve softness and clean the fibre.
At Offset Warehouse , we're incredibly diligent when it comes to sourcing all of our fabrics. When it comes to our hemp fabrics, bleaching is done using peroxide bleach and the softening with cationic, which is water soluble. All of our dyes are fibre reactive low impact dyes. We use a closed loop process to create the fabrics and any water that exists the factory must be purified using a government approved purification system.
All of our factories have social benefits. The unit that produces our hemp silk charmeuse, for example, offers their workers paid maternity leave, apartments that the workers will own at retirement similar to the American Social Security System , daycare, health care and schooling up to the age of six for their children.
The possibilities for hemp as a fabric are yet to be fully uncovered. This versatile crop has immense potential to be elevated as the ideal fashion choice for interiors and clothing. Why not explore the interesting possibilities that this superior fabric throws open in your own work? By opting for this unusual fibre with such immense environmental benefits, you'll pass on these incredible, longstanding benefits to your own customers, and create a more sustainable business for yourself in the process.
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Series on Fibres: Turning Hemp into Fabric. Charlie Bradley Ross Tuesday, 2 December
Series on Fibres: Turning Hemp into Fabric
Did you know the very first pair of Levis were made of hemp? And did you know that hemp was planted near and around the Chernobyl nuclear disaster site to pull radioactive elements from the ground? Derived from the Cannabis Sativa plant, the fibres of hemp are well known for their durability and ruggedness. In their raw state, hemp fibres are yellowish grey to deep brown.
Bolero Ozon. The Chemistry of Textile Fibres. Textiles are ubiquitous materials that many of us take for granted in our everyday lives. We rely on our clothes to protect us from the environment and use them to enhance our appearance. Textiles also find applications in transport, healthcare, construction, and many other industries.
Fiber Selection for the Production of Nonwovens
Handbook of Ecomaterials pp Cite as. One of the biggest threats to living species is environmental damage and consequent global warming. Industrialization in every field is responsible for these issues. We know that the textile industry is a gigantic industry and a huge polluter. Fiber is the basic raw material for textiles. It is necessary to initiate utilization of eco-materials to produce eco-textiles. Based on these facts, we briefly describe the eco-fibers used in textiles and their recent developments. But all of these environmental and health hazards can be taken care of by cultivation of organic cotton. Activities related to organic cotton cultivation are increasing in cotton-growing countries worldwide. Chemical processing of naturally colored cotton is not essential, and environmental pollution due to its chemical processing is thereby eliminated.
Polyester Production, Price and Market Forecast
The textile, textile product, and apparel manufacturing industries include establishments that process fiber into fabric and fabric into clothing and other textile products. While most apparel manufacturers worldwide rely on people to cut and sew pieces of fabric together, U. Because the apparel industry has moved mainly to other countries with cheaper labor costs, that which remains in the United States must be extremely labor efficient to compete effectively with foreign manufacturers. Goods and services.
The shirt you're wearing right now: what's it made from? In its rawest form, was it once growing in a field, on a sheep's back or sloshing at the bottom of an oil well? We wear clothes literally every day, but few of us spend much time reflecting on what goes into manufacturing various textiles and their environmental impacts.
What is Jute Fabric: Properties, How its Made and Where
The Eastern and Western Europe technical textile sector continues to grow. The textile industry is also developing successfully in the foreign socialist countries. The demand for cloth grew, so merchants had to compete with others for the supplies to make it.
Fibers are natural or chemical structures that can be spun into yarns. Yarns then can be weaved, knitted, or bonded into fabrics. Fiber properties and behavior are directly related to fabric performance and care. Learning about fibers and their characteristics will help you to understand fabrics better. Four major natural fibers and 23 man-made fibers are available.
Ramie Fibre Processing and Value Addition
The most significant feature of nonwoven fabric is made directly from fibers in a continuous production line. While manufacturing nonwovens, some conventional textile operations, such as carding, drawing, roving, spinning, weaving or knitting, are partially or completely eliminated. For this reason the choice of fiber is very important for nonwoven manufacturers. The commonly used fibers include natural fibers cotton, jute, flax, wool , synthetic fibers polyester PES , polypropylene PP , polyamide, rayon , special fibers glass, carbon, nanofiber, bi-component, superabsorbent fibers. Raw materials have not only delivered significant product improvements but also benefited people using these products by providing hygiene and comfort. Non-woven Fabrics. However, today, the nonwoven fabric technology is the most modern method used in the branch of textile industry. Nonwoven technology exists to approximate the appearance, texture, and strength of conventional woven and knitted fabrics due to their simple production stages, high efficiency of production, lower cost, and disposability.
Please fill in your details to download the Table of Contents of this report for free. We also do customization of these reports so you can write to us at mi fibre2fashion. It is well known that every customer product has an impact on the environment. However an average consumer does not know which product has less or more impact than the other one.
Textile fibres or textile fibers see spelling differences can be created from many natural sources animal hair or fur, insect cocoons as with silk worm cocoons , as well as semisynthetic methods that use naturally occurring polymers, and synthetic methods that use polymer-based materials, and even minerals such as metals to make foils and wires. The textile industry requires that fibre content be provided on content labels. These labels are used to test textiles under different conditions to meet safety standards for example, for flame-resistance , and to determine whether or not a textile is machine washable or must be dry-cleaned. Common textile fibres used in global fashion today include:    .
Production and Ginning of Cotton W. Stanley Anthony. Cotton Yarn Manufacturing Phillip J. Wool Industry D.
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Textile, Textile Product, and Apparel Manufacturing Industries
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Table of Contents
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